The Problem Of Overcapacity Shows That Local Textiles Take The Road Of Differentiation And Environmental Protection

A group of academicians and experts composed of Yao Mu, an academician of the Chinese Academy of Engineering and a professor of Xi'an University of Engineering, Jiang Shicheng, an academician of the Chinese Academy of Engineering and a professor level senior engineer of Yizheng Chemical Fiber Co., Ltd., came to Jinjiang to investigate enterprises such as Baihong, Fengzhu, Huayu, face to face with enterprises, understand the development status of enterprises, and give guidance and suggestions on various technical issues raised by enterprises.

For the present spin The academicians and experts suggested that local textile chemical fiber enterprises should form clusters to develop, win the market with differentiated products, and pay attention to the environmental protection issues in development.

Overcapacity problem appears

This year, the international and domestic development environment of China's textile industry is still complex, the market demand is slowing down, and in addition, the fluctuations in raw material prices, rising labor and energy costs, difficulties in financing, employment and other problems are highlighted, which makes many textile enterprises face greater operating pressure.

Local textile enterprises have ensured that their market share will not be weakened through the research and development of new technologies and projects. However, these enterprises have encountered some bottlenecks in the development of new technologies and projects to varying degrees. The arrival of academicians and experts has provided a rare opportunity for enterprises to learn from experience.

"How to deal with the problem of color fastness encountered in the process of dyeing with paint?" "How to reduce the cost to the minimum if waste water is used flexibly?" "What are the key technical points of waste silk reuse?"...... In response to the confusion of enterprises, academicians and experts gave some guidance of new ideas and put forward professional suggestions.

During the investigation, Academician Jiang Shicheng pointed out that China's textile chemical fiber industry has developed very fast in the past ten years. As a large textile chemical fiber country, China's textile chemical fiber output has accounted for 60 to 70 percent of the world's share, and Fujian has become a cluster of national textile chemical fiber comparison centers. However, the rapid development of the industry has also caused serious homogenization, excessive competition, overcapacity and other problems in recent years. "Although we have scale advantages, the key is to maintain product advantages and price advantages by relying on technological innovation to drive enterprise transformation and upgrading," said Academician Jiang.

Take the road of differentiation and environmental protection

At the summary forum after the inspection, Academician Jiang Shicheng made the following summary of the development status of local textile chemical fiber enterprises: In general, the development of local textile chemical fiber enterprises is relatively healthy, driven by leading enterprises, and also clusters of small and medium-sized enterprises, but the lack of breakthroughs in scientific and technological innovation is not enough.

"In terms of product development, it is suggested that enterprises should try their best to research and develop their own differentiated products from the aspects of high performance, new functions, special structures and uses, and at the same time, the environmental protection problems in the development process should not be ignored." Academician Yao Mu pointed out.

Fortunately, during the two-day investigation, the academicians and experts also saw the efforts of local textile and chemical fiber enterprises.

It is reported that after two years of research and development, Huayu Weaving has realized large-scale production of its characteristic polyester monofilament. The supply of products falls short of demand, and it has broken through the path of differentiated products. Especially bamboo charcoal polyester monofilament, whose product is mainly added with bamboo charcoal fiber, makes the final monofilament product have the properties of bamboo charcoal such as high adsorption, moisture absorption and drying, deodorization and antibacterial. Moreover, since the raw material bamboo charcoal fiber itself is black, the products produced in this way do not need to be dyed, and are more green and environmentally friendly.

The differentiation of new products is mainly reflected in raw materials, "The general monofilament products are chemical monofilament, and few other fibers are added. The characteristic monofilament products we are developing are focused on raw materials. Whether they are super cotton like polyester monofilament or antifouling polyester monofilament, some natural fibers are added to make them have special functionality," said the relevant person in charge of the company.

"At present, there is a large demand for warp knitted spacer fabrics in the market, and polyester monofilament is an essential raw material for the production of warp knitted spacer fabrics." The relevant person in charge of the company said that the excess capacity of chemical fibers is more reflected in textile use, and warp knitted spacer fabrics have a very wide range of applications, covering the manufacturing industry shoes , luggage, automobile, household, medical, etc.

It is understood that the monofilament varieties produced by the company can be divided into bamboo charcoal monofilament, functional monofilament and nylon monofilament.

"Since 2000, we have done a lot of work in environmental protection. For us, it is not a big problem to achieve an average wastewater reuse rate of 40% by 2015, but now we need to further study how to make wastewater reuse at the lowest cost." Chang Xiangzhen, chief engineer of Fengzhu Textile, said.

First in chemical fiber industry

Academician expert workstation settled in Baihong

On the 18th, the academician expert workstation of Fujian Baihong Juxian Technology Industry Co., Ltd. was unveiled, becoming the first academician expert workstation in Fujian's chemical fiber industry. The official unveiling of the academician expert workstation is not only of great significance to both sides of the cooperation, but also of great significance to help Jinjiang textile and chemical fiber industry solve key technical problems and promote industrial upgrading.

"At present, Baihong's product differentiation ability in the industry is relatively high. After the establishment of the academician expert workstation, through the cooperation with Academician Jiang Shicheng, relevant universities and research institutes, it will inject more scientific and technological genes and innovation vitality into the development of Baihong," said Qiu Dahong, deputy general manager of Baihong.

According to Qiu Dahong, Baihong has also encountered homogenized competition difficulties in the process of rapid development in recent years. In order to overcome these difficulties, the company's investment in scientific and technological research and development has increased year by year in recent years, "Academician Jiang is a famous expert in chemical fiber engineering technology in China and one of the main pioneers of China's polyester industry. With his technical guidance, I believe that Baihong will have a greater development potential."

In this regard, Academician Jiang Shicheng said that the establishment of the Academician Expert Workstation will make the transformation of academician projects more effective, technical guidance more in place, talent training more direct, capital introduction faster, and the integration of industry, education and research closer, "The chemical fiber industry is currently facing the problem of overcapacity. At this time, it is necessary to rely on scientific and technological innovation to promote the industrialization of scientific and technological achievements and help enterprises do a good job in project planning and product positioning."

Although the academician expert workstation was unveiled on the 18th of this month, in fact, the work of the academician expert workstation has started last year. Baihong Company has signed four projects with Academician Jiang Shicheng. With the strong scientific research strength of the academician team, Baihong Company has made new breakthroughs in the development of new technologies.

"Next, we will use this platform to carry out more cooperation and further accelerate the transformation of scientific and technological achievements." According to Qiu Dahong, recently, under the guidance of Academician Jiang Shicheng, Baihong has carried out in-depth research on waste silk recycling projects to strive for early breakthroughs.

At the same time, Baihong will also rely on the academician expert workstation to establish a more complete technology research and development center and talent team, vigorously pool and introduce talents, and develop more multi-functional and diversified products from the perspective of constantly adapting to the changes in terminal market demand. "From the perspective of the development of the whole industry, we also hope to bring more cutting-edge resources and popular information to Jinjiang through this platform," Qiu Dahong said.